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Union supporters at Tesla factory say Model 3 “production hell” isn’t safe
Pro-union workers at Tesla’s Fremont factory are worried about safety at the plant as Tesla CEO Elon Musk and the company enter Model 3 “production hell.”
Two pro-union workers at the Fremont facility told Business Insider that there could be issues with the production line and worker safety.
Tesla allegedly skipped a trial on new assembly line equipment, and issues with that equipment could lead to worker injury, according to the two workers.
In addition to assembly line tests, the workers expressed concern for the “production hell” that will descend on the factory this fall.
Because of the heightened expectations surrounding production, the two workers fear that excessive overtime may be required of staff and could lead to overworked, tired workers and thus injuries.
As production of the Model 3 ramps up, unionization efforts have begun by some workers at the plant. Tesla has worked to adjust its production line in response, but the workers contend that more still needs to be done.
The workers’ claims oppose those made by Musk concerning how refined and efficient the Model 3 production process is expected to be.
“We’ve gone to great pains with the Model 3 to design it for manufacturing and to not have all sorts of bells and whistles and special features,” Musk said in May during a first-quarter earnings call. “We’ve designed it to be easy to make.”
The inside information comes as Tesla prepares to deliver its first high-volume, affordable EV. However, in addition to these workers’ concerns, BI also highlighted that Tesla has taken a bit of a risk by not undergoing a prototype production phase for the Fremont plant.
While the plant was shut down a few months ago to install equipment for Model 3 production, the company skipped the “soft tooling” phase that would allow the company to work out production issues with disposable equipment and fine-tune its process.
Some workers worry about how the plant will handle the massive production increase that is expected.
“I have my doubts with that because, just like anything new, there are always going to be adjustments that need to be made and you can’t guarantee a flawless, injury-free line right off the launch,” Michael Catura, a Tesla battery production associate, told the outlet. “You’re going to have to deal with all the bugs, all the kinks.”
This news comes a little over a week after a group of Tesla employees wrote a letter to the independent members of the company’s board of directors pushing for access to Tesla’s safety plan, clarity on compensation and neutrality, and non-retaliation agreements in an effort toward unionization. The letter and unionization efforts were led by the “Tesla Workers’ Organizing Committee” and posted on union-backed website fairfutureattesla.org.
With a major bond offering on the table and Tesla’s final test as an automaker rapidly approaching, Musk is surely hoping that any controversy dies down so production can go off without a hitch.
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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025
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News
Tesla Megapacks chosen for 548 MWh energy storage project in Japan
Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.
As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.
The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.
READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site
Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.
During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.
Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.
Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.
What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.
Tesla highlights the Megapack site replacing Hawaii’s last coal plant
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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama
Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.
Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.
Starting today and until U.S. tariffs are removed, Ontario is banning American companies from provincial contracts.
Every year, the Ontario government and its agencies spend $30 billion on procurement, alongside our $200 billion plan to build Ontario. U.S.-based businesses will…
— Doug Ford (@fordnation) February 3, 2025
Ford said on X today that Ontario is banning American companies from provincial contracts:
“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”
It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.
Musk responded in simple terms, stating, “Oh well.”
Oh well https://t.co/1jpMu55T6s
— Elon Musk (@elonmusk) February 3, 2025
It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.
As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.
It is also expanding to new territories across the globe on an almost daily basis.
With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.
The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.