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SpaceX’s Starship rocket program just had one of its best nights yet

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Before dawn on May 4th, SpaceX successfully fueled a full-scale Starship prototype and (partially) tested an installed Raptor engine for the first time ever – perhaps the Starship program’s best night yet.

While just a small test relative to what’s soon to come, the milestone is still an extremely significant one for SpaceX and its next-generation launch vehicle. Designed to launch atop the Super Heavy booster, both Starship and its booster are meant to be fully reusable, potentially making the launch system one of the cheapest in operation on Earth. Despite that unprecedented full reusability, they should still be able to place dozens (perhaps up to 100-150+) metric tons of payload into orbit in a single launch.

To get to that point, however, SpaceX must develop and demonstrate a cornucopia of technologies and approaches – most of which are unprecedented – at a scale unmatched by ever other launch vehicle in history, save two or three. It was perhaps the most fundamental of those steps that was on the table earlier this morning.

Perhaps the single most important and uncertain part of SpaceX’s ambitious Starship architecture, SpaceX’s May 4th wet dress rehearsal (WDR) was mainly a test of Starship’s overall structure and the manufacturing apparatus SpaceX has created to build it. Despite how exotic and challenging some of Starship’s goals may sound, SpaceX’s approach to production for its newest launch vehicle is arguably the single biggest risk for the program.

Notably, CEO Elon Musk says that the ultimate goal is to roll out a single finished Starship rocket every single week and at a cost of something like $5-10 million per vehicle. Including the Super Heavy booster, the production goals of which remain unknown, SpaceX effectively wants to mass-produce dozens of fully-reusable rockets – all larger (and potentially more capable) than NASA’s Saturn V Moon rocket – for anywhere from a tenth to a hundredth of the cost.

Part of SpaceX’s Boca Chica, Texas Starship factory is pictured here on March 19th, 2020. (NASASpaceflight – bocachicagal)

As if those goals weren’t ambitious enough, SpaceX intends to achieve them with perhaps the most spartan, minimalist factory ever attempted for orbital-class rockets. At the moment, all Starship hardware built by SpaceX to date has been manufactured in a series of tents, more recently graduating to a trio of warehouse-sized sprung structures. A large hangar – apparently dedicated to building pad infrastructure – is just shy of complete, while a separate windbreak structure and a vertical assembly building (VAB) are used to stack (assemble) full-scale Starship subsections built inside tents.

Unlike almost every other launch vehicle in history, Starship production – excluding its Raptor engines and certain other subassemblies and parts – is done in tents and is almost entirely divorced of the clean room operations rocket factories are famous for. Despite the extensive use of hand-welded seams and parts on SpaceX’s early Starship prototypes, the company has already proven that it’s well on its way to building Starships in just a week or two.

Starship SN3 was finished (more or less) on March 26th. (Elon Musk)
Starship SN4 was finished and transported to the launch pad on April 23rd, less than a month later. (NASASpaceflight – bocachicagal)
Meanwhile, Starship SN5 will probably be ready to roll to the launch pad as early as next week, although it may have to wait a bit longer than that if Starship SN4 survives testing.

While it appears that SpaceX only performed a partial wet dress rehearsal with liquid methane and oxygen and completed a test of part of Starship SN4’s installed Raptor engine (known as the preburner), it means that a Starship has survived a truly launch vehicle-like procedure for the first time ever. In other words, Starship SN4’s May 4th success served as SpaceX’s most important verification yet that its exotic Starship manufacturing approach could be viable for building actual orbital-class rockets.

Up next, SpaceX will attempt to perform a full wet dress rehearsal (WDR) and a static fire test of Starship SN4 and its lone Raptor engine. That test attempt could come as soon as this evening.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Credit: Tesla

Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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