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[Update: fully stacked] SpaceX speeds up work on Starship with “hundreds” of upgrades

Starship SN15 assembly is virtually complete, setting SpaceX up to roll the rocket to the launch pad early next week. (NASASpaceflight - bocachicagal & Nomadd)

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Update: Less than 24 hours after publishing, SpaceX began installing Starship SN15’s nose section, stacking the significantly upgraded rocket to its full 50m (~165 ft) height.

Excluding the installation of a few minor ‘aerocover’ surfaces used to smooth out the interface between Starship’s hull and four flaps, SN15 will effectively be complete and ready to roll to the launch pad as soon as its nose and tank sections have been welded together. Historically, for SN8-SN11, that process – including visual and radiographic (x-ray) inspections for quality assurancehas taken as few as one or two days, meaning that SN15 could technically be ready to roll out as early as Monday, April 4th.

Of note, SpaceX has already scheduled a road closure from 7am to noon CDT (UTC-5) on Monday – likely to transport a crane to the pad but potentially enough to get both a crane and SN15 to the launch site. Simultaneously, an upgraded or modified hydraulic ram – used to simulate the thrust of three Raptors – was already moved to the pad and installed on one of two suborbital launch mounts on Saturday, April 3rd, meaning that the pad will likely be ready for SN15’s installation tomorrow.

If SpaceX manages to complete both transport tasks on Monday, odds are very good that SN15 will be able to get through one or several qualification tests – including an ambient-temperature pressure test, cryogenic proof, wet dress rehearsal, and static fire – by the end of the week. Stay tuned for updates!


Beginning almost immediately after Starship SN11’s midair explosion earlier this week, SpaceX has accelerated work on a new Starship prototype upgraded with “hundreds of improvements.”

In November 2020, Musk first revealed plans to implement “major [Starship] upgrades” as early as prototype SN15, though the improvements involved in the first apparent Starship ‘block’ change were never detailed. On 30 March 2021, the same day as Starship SN11’s foggy, ill-fated launch debut, Musk confirmed that the SN15+ block upgrade would feature “hundreds of design improvements [to] structures, avionics, software, and [Raptor engines].”

Around the same time, after more than two months of little to not visible activity, work on Starship SN15 rapidly restarted in an apparent bid to achieve Musk’s stated goal of rolling the rocket to the launch pad “in a few days.”

Possibly due to a significant shift in focus from Starship mass-production to the construction of Boca Chica’s first orbital-class launch pad and flight tests of prototypes SN8 through SN11, Starship SN15 has been in the stacking and assembly phase since the turn of the new year. About a month ago, in early March, the rocket’s tank section was stacked to its full height and has been making slow progress in the weeks since – clearly not a pressing priority.

The day after SN11 exploded, SpaceX stacked the last two pieces of Starship SN11’s nose and joined their plumbing and avionics runs, more or less completing the upper third of the prototype. Both nosecone flaps were installed a few days prior. On the same day, March 31st, SpaceX rolled Starship SN15’s tank section (the bottom two-thirds of the rocket) out of Boca Chica’s ‘mid bay’ assembly building and installed both after flaps before moving the vehicle into the ‘high bay.’

SN15’s nose cone and rings await their final assembly step on March 27th. (NASASpaceflight – Nomadd)
Rapidly fitted with aft flaps hours prior, SN15’s tank section rolls to the high bay on March 31st to prepare for nose installation. (NASASpaceflight – bocachicagal)

With those steps complete, Starship SN15 should be just a few days away from nose installation, at which point it will need just a few more days of work before SpaceX will be ready to install the rocket on a transporter and roll it to the launch pad. It’s not implausible that that move will happen as early as next week, perhaps even leaving enough time for an acceptance test or two before the weekend.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Credit: Tesla

Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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