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SpaceX moves next high-altitude Starship to launch pad after fixing fall damage

Starship SN9 has been repaired and moved to the launch pad less than two weeks after suffering damage from a handling accident. (Space Padre Isle)

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Update: Right on schedule, SpaceX rolled Starship serial number 9 (SN9) out of its ‘high bay’ assembly roost and transported the 50-meter-tall (~165 ft) stainless steel rocket to a launch pad about a mile down the road.

Wasting no time at all after having preemptively delivered a large crane from factory to pad the day prior, SpaceX began the process of lifting and installing Starship SN9 on one of two simple launch mounts less than three hours after arrival and began securing the rocket to the stand less than an hour after that. As discussed below, it’s nothing short of spectacular (and possibly unprecedented) that Starship SN9 was a victim of a workstand collapse, suffered some damage as a result, had that damage repaired or parts replaced, and was ready to roll to the launch pad to start pre-launch testing within a span of eleven days.

Additionally, SN9’s arrival means that SpaceX has now delivered a second complete Starship less than two weeks after Starship SN8 became the first full-size prototype to launch to high altitude atop multiple Raptor engines and skydive back to Earth. With the landing pad yet to be fully cleared after that launch debut, the crash-landed wreckage of SN8’s nose is even visible behind Starship SN9 in unofficial coverage of the new rocket’s pad transport and launch mount installation. As of December 22nd, SpaceX has one more road closure scheduled on Dec 23, followed by a trio from 8 am to 5 pm CST (UTC-6) from Dec 28-30. Stay tuned for updates as SpaceX prepares the second full-size Starship ever for tank proof and static fire testing!

NASASpaceflight offered an excellent livestream of SN9’s pad transport and launch mount installation.

A handful of days after a workstand collapse threatened to end SpaceX’s next high-altitude Starship before it could leave the cradle, the rocket appears to have shrugged off whatever damage was caused with ease.

On the morning of December 11th and less than 24 hours after SpaceX investors and VIPs like COO Gwynne Shotwell and CEO Elon Musk were standing almost underneath the rocket, an unknown issue cause Starship SN9’s workstand to partially collapse. Seemingly through sheer luck, the part of the circular stand that collapsed was towards the corner of the ‘high bay’ building housing SN9, causing the rocket to tip around five degrees before colliding with the wall’s steel frame.

Starship SN9 after an accidental rendezvous with the wall. (NASASpaceflight – bocachicagal)
Probably not gonna buff out… (NASASpaceflight – bocachicagal)

Again, by some stroke of luck, the same angle of Starship SN9’s fall that prevented the rocket from tipping over onto Super Heavy’s in-work tank section (with workers possibly inside) seemingly allowed its flaps to absorb the bulk of that impact. One of two pairs used to keep the ship steady during a skydiver-like freefall maneuver, SN9’s forward and aft starboard flaps suffered obvious damage, perhaps unintentionally functioning like the crumple zones designed to protect passengers during car crashes.

‘Tis… a bit more than a scratch. (NASASpaceflight – bocachicagal)

Aside from one or two subtle dents caused by the thoroughly off-axis stresses, the rest of the fully-assembled vehicle remained visibly untouched, though it was a near-complete unknown if Starship was capable of surviving such an ordeal. For 99% of the world’s rockets, almost all of which are either built out of aluminum or carbon fiber, tipping from a vertical position into a steel wall at anything less than a snail’s pace would likely be the end of any normal propellant tank – probably up to and including even SpaceX’s own reusable Falcon boosters. At a minimum, extensive repairs would be required.

On December 20th, nine days after the incident and six days after a crane lifted SN9 back into a stable position, SpaceX quietly replaced the Starship’s crumpled forward flap after having removed both damaged flaps in the days prior. The installation of that replacement flap – possibly taken from Starship SN10’s nose – all but confirmed a best-case scenario, as it would be hard to remove the damaged hardware and install a new flap so quickly if the underlying hinge and mounting mechanisms had been damaged in the fall. If only the aft – but not forward – flap mechanism was somehow damaged, it would also make little sense to install a new forward flap.

New flap, new day. (NASASpaceflight – bocachicagal)
The crane needed to install Starship SN9 on the launch mount was carried to the pad on December 21st. (NASASpaceflight – Nomadd)

Meanwhile, in another kind of encouraging sign, SpaceX moved the crane needed to lift Starships onto the launch mount from the build site to the launch pad on December 21st – right on schedule. It’s extremely unlikely that SpaceX would complete that move unless it was confident that a Starship prototype would be ready to roll to the launch pad, further implying that Starship SN9 really has shrugged off its workplace accident after less than two weeks of delays. Stay tuned for updates – road closures that could be used to transport SN9 are still in place from around 8 am to 5 pm CST on December 22nd and 23rd.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Photo: Unplugged Performance

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Credit: Tesla

Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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