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SpaceX ramps up Falcon 9, Falcon Heavy booster testing in Central Texas

SpaceX's Texas rocket testing HQ has seen a big uptick in activity recently, culminating in a surprise Falcon 9 booster arrival last week. (Reagan - @bluemoondance74)

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In the latest twist in the saga of SpaceX’s McGregor, Texas testing facilities, a new Falcon 9 booster has managed to sneak past a network of unofficial observers to create a whole different kind of rocket traffic jam.

On the heels of a single day (March 19th) filled with at least five different tests of Merlin and Raptor engines and a Falcon Heavy booster, SpaceX was apparently satisfied with the results from the Heavy center core’s final major qualification test. On March 24th, the day after yet another five-test day in McGregor, SpaceX hooked up a crane to B1066 and brought the booster horizontal to prepare for transport to Cape Canaveral, Florida.

That very same day, a local resident and avid McGregor hawk spotted a new Falcon 9 booster arriving (or recently uncovered) at the test facility. Less than 24 hours later, the Falcon 9 booster was brought vertical and installed on the facility’s largest test stand for a routine qualification static fire. For McGregor, particularly after a relatively slow 12-18 months of Falcon first stage testing, having two new boosters simultaneously onsite – let alone two new boosters vertical just ~24 hours apart – is a massive change of pace.

In January 2021, some two months after arriving in Texas, the second of at least two new Falcon Heavy side boosters (B1064 and B1065) went vertical at McGregor, quickly wrapped up its static fire test campaign, and arrived at Cape Canaveral by the end of the month. Roughly a week later, Falcon Heavy Flight 4’s center core (B1066) arrived in McGregor and went vertical a few weeks after that. It’s possible that B1066 performed a static fire test that month, but the booster did unequivocally fire up on March 19th.

Days later, Falcon 9 B1067 is vertical on the same McGregor booster test stand and could potentially fire up anywhere from a few days to a few weeks from now. Combined with an October 2020 static fire of the first Falcon Heavy Flight 4 side booster static fire, all three of the massive rocket’s first stage boosters will likely be qualified and ready for flight within a week or two.

Notably, for McGregor, three new Falcon booster static fire tests in approximately three (or even four) months is a huge change of pace. Thanks almost exclusively to the success of Falcon Block 5 reusability since its 2018 debut, SpaceX booster production has consistently declined year over year, dropping to just five new booster deliveries in 2020 – the lowest production rate since 2013.

SpaceX has been ramping up Falcon fairing and expendable upper stage production to levels never seen before to achieve a record 26 launches in 2020, potentially explaining that record low. However, in 2021, McGregor appears to be on track to test and ship three new boosters in four months (or less), extrapolating to an annual cadence of nine or more booster tests.

Aside from last week’s F9 B1067 surprise, SpaceX needs to build, test, and deliver at least one more Falcon Heavy center core between now and the end of Q3 for an October launch. If SpaceX can partially maintain the throughput implied by delivering B1066 and B1067 to McGregor just seven weeks apart, it’s not infeasible that the company could manage the first uptick in Falcon booster production since 2017.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Photo: Unplugged Performance

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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