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Prestone testing new coolant chemistries to increase BEV efficiency

Credit: Ford Motor Company

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Automotive chemical manufacturer Prestone is currently developing a low-conductivity electric vehicle (EV) coolant that scientists hope can increase EV efficiency.

While ethylene glycol is used in both gas vehicles and EVs, including Teslas, Prestone has increased its research and development budget for learning about less conductive cooling fluids over the past year, as detailed in a report from Automotive News on Friday. Prestone EV Director Tom Corrigan says that that won’t be the case in the future, as the company seeks to develop its own.

“Essentially, EVs are borrowing the internal combustion engine fluid,” Corrigan said. “We are going to see a shift in that in the next one to two years.”

The company has been testing its low-conductivity EV coolants in Ford Mustang Mach-E vehicles at its tech center in Danbury, Connecticut, in recent months. While initial offerings are roughly two years away and will still include ethylene glycol bases, Corrigan also says that petroleum-based dielectric coolants could replace the chemistry in future years.

Coolant types may also be dependent on battery chemistries, with lithium-iron phosphate (LFP), solid-state, and nickel manganese cobalt batteries likely all requiring different coolant makeups. Tesla writes on its website that its cooling systems currently use a phosphate and nitrate-free ethylene glycol-based coolant.

Ethylene glycol can ionize over time when it interacts with metals, plastics, and other necessary engine materials. As the coolant gains electrons, the overall efficiency of a battery-electric vehicle (BEV) is decreased. In addition, the coolant chemistry is expected to shift because of safety, as a BEV-friendly replacement for the corrosion inhibitors used in ICE coolants.

“Those ionize in the fluid and carry an electrical charge. If you have an issue where high-conductivity coolant contacts high-voltage electronics or the battery, it can lead to fire,” Corrigan explains. “So what we are working on is low-conductivity coolant.”

Scientists evaluate the electrical conductivity of coolants using a unit called microsiemens, which measures the conductivity per centimeter. In gas cars, experts expect to see between 3,000 and 5,000 microsiemens per centimeter, considered highly conductive, though it doesn’t negatively interact with gas vehicles in the same way it does for BEVs.

Instead, BEV makers are asking Prestone to develop a coolant with just 100 microsiemens per centimeter, while other fuel cell vehicles may require coolant conductivity levels of just 0.5 to 1.5 microsiemens, according to Corrigan.

“Every bit of increased conductivity is a loss of efficiency in the fuel cell. You’ve got to make the fluid very pure,” he notes.

Along with adding to the company’s R&D budget, Prestone added an additional five scientists and engineers in the department developing coolants for BEVs and fuel cells.

“We see where the future is going with EV coolants, and we want to be ready when the manufacturers are ready,” Corrigan says.

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What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Zach is a renewable energy reporter who has been covering electric vehicles since 2020. He grew up in Fremont, California, and he currently resides in Colorado. His work has appeared in the Chicago Tribune, KRON4 San Francisco, FOX31 Denver and many other publications. When he isn't covering Tesla or other EV companies for Teslarati, you can find him writing and performing music, drinking lots of coffee, or hanging out with his cat, Banks. Reach out to Zach at zach@teslarati.com, or you can find him on X @zacharyvisconti.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Photo: Unplugged Performance

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Credit: Tesla

Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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