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Hyperloop Competition Receives a Big Lift from SpaceX

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If you did a timeline of all the major Elon Musk announcements in the last five years, it would have a lot circles on the X axis. One circle would include the Hyperloop white paper.

Musk “dropped” off the concept to the world back in 2013 and moved on. However, last year Musk and SpaceX introduced a Hyperloop pod competition for college students to take place at SpaceX’s test track in August 2016.

Most Elon Musk devotees probably know a bit about the Hyperloop white paper released in 2013 and how this “fifth mode” of transport offers a low-cost solution versus high-speed rail proposals floating around the U.S.

The Hyperloop concept from Musk involves a low-pressurized air tube structure — say from San Francisco to LA — and propels passengers in a “pod” compartment at speeds of more than 700+ mph. The pod shoots through this low-pressure tube with induction motors intermittently placed in the track that moves the compartment. These motors “would provide a reboost roughly every 70 miles,” according to the paper.

After seeing SpaceX land a rocket on a tiny barge in the ocean, this doesn’t seem so far-fetched. Companies like Hyperloop Technologies and Hyperloop Transportation Technologies are currently working on proof-of-concepts and test tracks.

In January 2016, SpaceX held the Hyperloop Pod design competition at Texas A&M and evaluated more than 124 concepts, which included best overall concept and innovation. Thirty plus university teams were picked to move on to competition weekend at SpaceX’s Hawthorne facility, where a mile long test track — six foot in diameter steel tube — is being built.

The MIT Hyperloop team won the best Overall Design Award while the Pod Innovation Award went to the Delft Univ. of Technology in the Netherlands. The event also awarded BadgerLoop, from the Univ. of Wisconsin, with the 3rd place and the Pod Technical Excellence award.

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BadgerLoop’s pod will reach speeds of up to 200+ mph in a matter of 15 seconds with a run lasting approximately 43 seconds.

Being based in Chicago, I reached out to the BadgerLoop team in March and interviewed multiple members of the team, including a Co-President, the Electrical and Controls Manager and, of course with Hyperloop, the team’s Levitation Lead.

Teslarati: So how many students are on the BadgerLoop team?

David Van Veen, Operations Director: We have a 150 dedicated members helping in all aspects related to the competition and have about 75 student engineers working on the pod project.

Brett Sjostrom, Co-President: We have something special with this team, we’ve been engineering students for three or four years and BadgerLoop is going up against teams with much more experience. The MIT Hyperloop team is made up of graduate students and some of those folks interned at NASA, SpaceX and Boeing.

The aluminum sub track in Hawthorne will be flat and this allows the BadgerLoop team to move past the air bearings concept from Musk’s white paper. BadgerLoop is implementing a Halbach Arrays concept.

Sjostrom: Halbach arrays are a certain configuration of magnets that amplify the magnetic field on one side, and negate it on the other side of the array. Passing this array over the aluminum sub track creates eddy currents which give our pod its levitation.

Teslarati: How does your Hypeloop pod differ from other teams?

Van Veen: Other teams are using passive Halbach arrays which provide just vertical levitation but there’s no forward propulsion to it.

Bill Carpenter, Levitation Lead: Our design creates drag from the levitation but by spinning the wheels — using drag — in the opposite direction, we can create thrust to move the pod forward. Our pod has a total of ten Halbach Array wheels, four in the front and back, and two in the middle.

So, it’s negating our drag and providing a truly frictionless ride. It’s also providing that contactless stability in all directions. Plus, it’s an active system so we can control it, speed it up or slow it down.

BadgerLoop's Halbach arrays on a wheel

Here’s an example of BadgerLoop’s Halbach arrays on a wheel. The configuration of magnets amplifies the magnetic field on one side, and negate it on the other side of the array. Passing this array over the aluminum sub track creates eddy currents, which produces the pod’s levitation.

Obviously, stability is important with a $150 million test track located next to the company’s headquarters. Most of SpaceX competition specifications for a test run involve many safety hurdles to actually get on the track in August.

According to Badgerloop, these pods will reach speeds of up to 200+ mph in a matter of 15 seconds with a run lasting approximately 43 seconds. That’s why BadgerLoop’s pod will have more than 140 sensors on board for real-time safety data and avoid overheating motors and other components.

Teslarati: Can you provide an overview of your pod controls and sensors?

Eric Amikam, Electrical Team Lead: Our pod will have 114 sensors. These include proximity sensors for between the pod and the rail, acceleration and gyroscopic data. We’re also taking in almost 50 different temperature points that create a full, live thermal heat map of our pod.

Teslarati: Why so much thermal sensing?

Eric Amikam: We’re in a vacuum and don’t have the benefit of convective heating like you normally do, so we have to make sure that everything is very thermally regulated. We have a variety of thermistors placed all throughout the pod and it goes to one central location. We can look at our dashboards in the middle of a run.

If one of our motors is getting dangerously hot and we don’t want to break that motor, we can just shut it off remotely.

Eric Amikam: In a couple months here, we will have a full simulation from dynamic model via CANalyzer from Vector — Tesla Motors uses the using the same software. The simulation allows us to infer “over the course of these 42 seconds, here’s what all of the sensors should see.” Then, we’ll fake all that data in our CAN bus, at the hardware level, and see how the system reacts. From there, and we can fine tune it, debug, test out our fault codes and start up sequences.

Sort of a Big Deal (Not Ron Burgundy)

Of course, meeting the International Man of Action, Elon Musk, was a bonus for Co-President Sjostrom and Tieler Callazo during the Design competition at Texas A&M.

“The lead SpaceX Hyperloop engineer appears on stage and says there’s been a recent hashtag on Twitter about where’s Elon. And we’d like to answer that question,” says Sjostrom.

An early look at BadgerLoop's pod at the Univ. of Wisconsin.

An early look at BadgerLoop’s pod at the Univ. of Wisconsin.

Then, Elon Musk walks out.

The top four teams’ presidents were able to meet with Elon Musk one-on-one and discuss their pod designs. “We were waiting for Musk to finish his conversation and all the other team presidents were just repeating, ‘We get to meet Elon Musk, this is awesome.’”

Sjostrom adds “Musk thought it was pretty impressive that the top four teams were doing magnetic levitation and the first Hyperloop would probably be a wheeled vehicle, just like a proof of concept.

BadgerLoop is building the aluminum pod as the semester winds down and hopes to start integrating the different sub-systems and apply the carbon fiber skin in May. The team is utilizing workplace Slack software to help organize and oversee 40 members on the electrical team, for example. BadgerLoop will have to rely on remote collaboration as some team members graduate in May.

“Regular students go to bed and we keep working,” says Van Veen. “The only issue is when do we sleep. That’s probably our biggest challenge to be honest.”

Looks like Musk is preparing the students for careers at Tesla Motors, SpaceX or Hyperloop.

* All the Hyperloop college teams are looking for funding as this is a capital intensive project. You can donate to BadgerLoop by visiting this page.  

"Grant Gerke wears his Model S on his sleeve and has been writing about Tesla for the last five years on numerous media sites. He has a bias towards plug-in vehicles and also writes about manufacturing software for Automation World magazine in Chicago. Find him at Teslarati

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Tesla owner highlights underrated benefit of FSD Supervised

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Credit: Tesla

Elon Musk has been pretty open about the idea of FSD being the difference maker for Tesla’s future.

If Tesla succeeds in achieving FSD, it could become the world’s most valuable company. If it doesn’t, then the company would not be able to reach its optimum potential.

FSD Supervised’s safety benefits:

  • But even if FSD is still not perfect today, FSD Supervised is already making a difference on the roads today.
  • This was highlighted in Tesla’s Q4 2024 Vehicle Safety Report.
  • As per Tesla, it recorded one crash for every 5.94 million miles driven in which drivers were using Autopilot technology.
  • For comparison, the most recent data available from the NHTSA and FHWA (from 2023) showed that there was one automobile crash every 702,000 miles in the United States. 

FSD user’s tale:

  • As per an FSD user’s post on social media platform X, FSD Supervised was able to help him drive a relative to a medical facility safely even if he was exhausted.
  • During the trip, the driver only had to monitor FSD Supervised’s performance to make sure the Tesla operated safely.
  • In a vehicle without FSD, such a trip with an exhausted driver would have been quite dangerous. 
  • “This morning, Tesla FSD proved to be an absolute godsend. I had to take my brother-in-law to the hospital in Sugar Land, TX, which is 40 miles away, at the ungodly hour of 4 AM. Both of us were exhausted, and he was understandably anxious about the surgery.
  • “The convenience of sending the hospital’s address directly from my iPhone to my Tesla while still inside my house, then just a single button press once inside, and 40 miles later we were precisely in front of the hospital’s admissions area.This experience really underscores just how transformative this technology can be for society,” Tesla owner JC Christopher noted in his post.

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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Tesla Optimus “stars” in incredible fanmade action short film

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Credit: @SoKrispyMedia/YouTube

There are few things that prove an enthusiast’s love towards a company more than a dedicated short film. This was highlighted recently when YouTube’s SoKrispyMedia posted a 10-minute action movie starring Optimus, Tesla’s humanoid robot, as well as several of the company’s most iconic products. 

The video: 

  • Shot like a Hollywood action flick, the video featured a rather humorous plot involving a group of thieves that mistakenly targeted a Tesla Model 3 driver. 
  • The Model 3 driver then ended up speaking to Tesla for assistance, and some high-octane and high-speed hijinks ensued.
  • While the short film featured several Tesla products like the Model 3, Superchargers, and the Cybertruck, it is Optimus that truly stole the show.
  • Optimus served several roles in the short film, from an assistant in a Tesla office to a “robocop” enforcer that helped out the Model 3 driver.

Cool inside jokes: 

  • The best Tesla videos are those that show an in-depth knowledge of the company, and SoKrispyMedia definitely had it. 
  • From the opening scenes alone, the video immediately poked fun at TSLA traders, the large number of gray Tesla owners, and the fact that many still do not understand Superchargers.
  • The video even poked fun at Tesla’s software updates, as well as how some Tesla drivers use Autopilot or other features without reading the fine print in the company’s release notes.
  • The video ended with a tour de force of references to Elon Musk products, from the Tesla Cybertruck to the Boring Company Not-a-Flamethrower, which was released back in 2018.

Check out SoKrispyMedia’s Tesla action short film in the video below.

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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Tesla releases Cybertruck metal key card—because why not?

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Credit: Tesla Shop

Tesla definitely seems to be determined to release the coolest lineup of accessories for its coolest vehicle. As could be seen in an update to the Tesla Shop, the electric vehicle maker has now launched a metal key card for the Cybertruck—because why not?

Cybertruck keys:

  • The Cybertruck, similar to Tesla’s other vehicles, is shipped with a regular key card. 
  • The vehicle could also be accessed and locked through a phone key. 
  • As per the Cybertruck’s Owner’s Manual, the all-electric pickup truck is capable of supporting a total of 19 keys.

The Cybertruck’s Metal Key Card:

  • Tesla’s Cybertruck Metal Key Card functions much like the vehicle’s regular key card, but it is finished using premium stainless steel
  • As per Tesla’s description of the item: 
  • “Convenient, durable, versatile. The Cybertruck Metal Key Card is a premium stainless-steel alternative to our traditional plastic key cards, making it easy to access your Cybertruck without your Phone Key. Ideal for when your phone is unavailable or when sharing your vehicle with a friend or valet.”
  • The Cybertruck Metal Key Card costs $60.
  • In comparison, the Cybertruck’s regular key card is sold for $40.
  • The Cybertruck Metal Key Card comes with the metal key card itself, as well as a bifold key card wallet.

Tesla Cybertruck merch push:

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

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