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SpaceX’s steel Starship glows during Earth reentry in first high-quality render

Starship glows red and white-hot as it reenters Earth's atmosphere. (SpaceX)

Published

6 years ago

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SpaceX has silently published the first known detailed render of its new stainless steel Starship’s design on the cover of Popular Mechanic’s April 2019 issue, showing the next-generation orbital spacecraft reentering Earth’s atmosphere in a blaze of glowing metal and plasma.

Despite the fact that the render seems to only be available in print and then only through one particular news outlet, Teslarati has acquired a partial-resolution copy of the image to share the latest official glimpse of SpaceX’s Starship with those who lack the means, access, or interest to purchase a magazine. Matters of accessibility aside, SpaceX’s updated render offers a spectacular view of Starship’s exotic metallic heat shield in action, superheating the atmosphere around it to form a veil of plasma around the spacecraft’s hull. According to CEO Elon Musk, the hottest parts of Starship’s skin will be reinforced with hexagonal tiles of steel and transpiration cooling, a largely unproven technology that SpaceX is already in the process of testing.

Aside from one additional view – again only distributed to Popular Mechanic – showing a far wider angle of a SpaceX Starship entering the Martian atmosphere and video shown by CEO Elon Musk to students in Flint, MI a few days ago, this appears to be the first official render of an unequivocally metallic Starship. Aside from its shiny steel exterior, this latest render also offers an exceptionally-illustrated artist’s interpretation of what a Starship with metallic thermal protection might look like during reentry, appearing to take into account a number of things that set such a system apart from traditional heat shielding.

Space Shuttle Atlantis reenters Earth’s atmosphere in 2011 after completing STS-135, the program’s final mission. (NASA)

Aside from NASA’s Space Shuttle, which used fragile tiles of insulating material in its reusable heat shield, no other spacecraft have been flown with a primary heat shields that experiences little to no ablation, meaning that the material itself is not eroded during peak heating. Ablative heat shields like the PICA-X system used on SpaceX’s Crew and Cargo Dragons produce distinctly different ‘tails’ during reentry, mainly as a result of the addition of ablated material, much like injecting different elements into a fire or using different materials in rocket nozzles can drastically change the color (and sometimes behavior) of the flame.

While the extreme compressive heating of spacecraft reentering Earth’s atmosphere at many miles/kilometers per second produces plasma instead of what humans recognize as fire, the general idea remains the same. Comparing the reentry tails of spacecraft like the Apollo Command Module, the Space Shuttle, and Orion makes it clear that each vehicle and heat shield produces a subtle but distinctly unique plasma tail over the course of several minutes of peak reentry heating, when the vehicle’s velocity is fast enough to compress atmospheric gases into plasma. Different ablators end up injecting different gases into the superheated plasma tail, hence the different appearance of each tail.

Aside from a unique lack of ablation for Starship’s stainless steel hull and curious hexagonal steel heat shield tiles, SpaceX may end up having to implement a wholly unproven technology known as transpiration cooling, in which some of Starship’s liquid methane propellant would be intentionally pushed out from micro-scale holes drilled or perhaps laser-cut in certain hexagonal plates. After traveling through the steel skin/shield and out of the holes, the liquid methane would almost instantly vaporize into gas and then plasma as it confronts the spacecraft’s superheated bow shock wave, reducing the thermal loads on tiles with such an active cooling solution installed.

It’s unclear what the resulting methane-rich plasma plume might look like but it’s not out of the question that SpaceX’s graphic design team have either done the math themselves, so to speak, or asked engineers to verify what color Starship’s plasma tail might end up looking like. As shown in the latest render, a plume of hues ranging from light blue and indigo to red through white seems entirely plausible. Regardless, Starship is bound to look spectacular during orbital reentries thanks to its metallic skin and shield and planned hot structure, meaning that the entire windward half of the vehicle could end up glowing red, orange, yellow, and even white-hot, precisely like the thermal testing video Musk recently shared.

  • According to CEO Elon Musk, this large metal cylinder is actually one of the barrel sections of the first orbital Starship prototype. Workers are welding the sections together outside, rain or shine. (NASASpaceflight - bocachicagal)

SpaceX’s first orbital Starship prototype is already under construction at the company’s ad-hoc South Texas ‘shipyard’, for lack of a better term. According to Musk, that vehicle could be ready to be done “around June” of this year, while its complimentary Super Heavy booster could begin assembly as early as April thru June, as well.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX and Elon Musk explain potential reasons for Starship loss

Published

2 months ago

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January 17, 2025

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Credit: SpaceX

SpaceX and its CEO Elon Musk are starting to shed some light on the potential reasoning for the loss of Starship yesterday, which was lost after a successful launch and catch of the lower-stage booster.

Starship was lost during its ascension, and debris rained down over the Caribbean less than an hour after SpaceX lost all communication with the spacecraft.

A few hours after the launch was over, SpaceX started to shed some light after looking at preliminary data that the rocket left behind.

The company said that a fire developed in the aft section of Starship:

“Following stage separation, the Starship upper stage successfully lit all six Raptor engines and performed its ascent burn to space. Prior to the burn’s completion, telemetry was lost with the vehicle after approximately eight and a half minutes of flight. Initial data indicates a fire developed in the aft section of the ship, leading to a rapid unscheduled disassembly with debris falling into the Atlantic Ocean within the predefined hazard areas.”

Additionally, Musk said that there was some sort of oxygen or fuel leak in the cavity above the ship engine firewall.

The leak was evidently large enough to build more pressure than the vent was able to handle:

Some also seemed to recognize evidence of fires throughout the flight of Starship, which is obviously an anomaly:

There will be more information regarding the loss of Starship in the coming days and weeks, but Musk already believes that a bit of fire suppression and more volume in the cavity above the ship engine firewall could fix the issue.

“Nothing so far suggests pushing next launch past next month,” he said, so Flight 8 could happen sometime in February.

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SpaceX completes second catch of lower stage, but loses Starship

Published

2 months ago

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January 16, 2025

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Credit: SpaceX

SpaceX completed its seventh launch of Starship on Thursday, accomplishing a clean liftoff and catch of the first-stage booster. However, the upper stage was lost after its ascent.

The launch took place just a few minutes after 5 p.m. on the East Coast, as the first attempts at getting Starship in the air for the seventh time were delayed by weather both last week and this week.

Conditions were favorable on Thursday as SpaceX looked to follow up a successful campaign by Blue Origin, Jeff Bezos’s company, earlier today.

SpaceX went into the seventh Starship launch with plans for a catch attempt of the first-stage booster, something it attempted and completed during the fifth test launch last year. It decided to skip a catch attempt with the sixth test flight as conditions were not aligned.

For now, SpaceX is extremely selective as to when it attempts catches.

However, it was successful during this attempt, its second completed catch:

This flight differed from previous launches as SpaceX rolled out several improvements to the rocket and the processes as it featured plans to do a Starlink deployment simulation and had various adjustments to flap placement and avionics.

These plans were disrupted by the fact that SpaceX lost all communications with Starship about ten minutes into the flight, which the aerospace company confirmed was a result of losing the spacecraft sometime during its ascent.

Although the catch was successful, the loss of the actual rocket seemed to be a huge damper on the entire event. SpaceX confirmed several minutes after the loss of communications that the rocket was destroyed and was lost.

It was its first failure since the second Starship launch in November 2023. SpaceX had no answers for why the rocket was destroyed and lost.

We will keep you updated in the coming days.

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SpaceX confirms next Starship launch target – Here’s when it will take off

Published

2 months ago

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January 9, 2025

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spacex starship upper stage catch
Credit: Elon Musk | X

SpaceX has confirmed a new target date for the seventh Starship test launch after weather in Texas delayed the first scheduled date for “three or four days.”

The company is now targeting the launch for Monday, January 13, at 4 p.m. CST or 5 p.m. EST. The launch date is not set in stone as any variety of delays could impact this, but SpaceX hopes to finally take off after a delay that pushed it back from January 10.

What’s new with this Starship launch

With this being the seventh test launch of Starship, there are several things that the company will change and hope to accomplish. All of these launches are done in preparation for eventually taking flight to Mars, something that will happen next year, according to CEO Elon Musk.

First, SpaceX is rolling out a next-generation ship with “significant upgrades.” Forward flaps have been made smaller and are repositioned away from the heat shield, which will “reduce their exposure to reentry heating.”

SpaceX eyes 25 annual Starship launches starting next year

There is also a 25 percent increase in propellant volume, a new fuel feedline system for the Raptor vacuum engines, and a better-than-ever propulsion avionics module that will control the valves and reading sensors.

Avionics, as a whole, underwent a redesign and now have more capability and redundancy for missions as they become more complex.

Starlink test

SpaceX is also planning to deploy 10 Starlink simulators that are similar in size and weight to the next-generation Starlink satellites:

“While in space, Starship will deploy 10 Starlink simulators, similar in size and weight to next-generation Starlink satellites as the first exercise of a satellite deploy mission. The Starlink simulators will be on the same suborbital trajectory as Starship, with splashdown targeted in the Indian Ocean. A relight of a single Raptor engine while in space is also planned.”

Ship return and catch

There will be several experiments that have to do with returning Starship and various catch scenarios and sequences. One of which will see “a significant number of tiles be removed to stress-test vulnerable areas across the vehicle.”

The ship’s reentry profile was also intentionally designed to test the structural limits of the flaps while at the point of maximum dynamic pressure during reentry.

Currently, SpaceX did not detail whether it would attempt another catch during this test launch. These are usually game-time decisions.

Need accessories for your Tesla? Check out the Teslarati Marketplace:

Please email me with questions and comments at joey@teslarati.com. I’d love to chat! You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

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