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BMW exec expresses reservations on electric car battery costs: ‘It’s a nightmare’

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BMW board member Klaus Frölich recently expressed his reservations about the costs of batteries in electric cars. In a recent statement, the 58-year-old senior BMW executive noted that electric vehicles would “never” be less costly than cars powered by fossil fuels.

Frölich, who played a part in the development of the company’s electric mobility initiatives like the BMW i3, noted that the culprit for the costs of EVs will always be their batteries. The senior executive stated that lithium-ion cells that can store the standard 1 kWh unit of electrical energy cost around €100 to €150 ($114 to $172). Thus, in electric vehicles with battery packs that are 90-100 kWh, the cost of the battery alone would always be incredibly high.

“It’s very simple. You can produce whole cars, only with the cost of the battery,” he said.

Frölich further elaborated, stating that the costs of lithium-ion batteries would likely remain costly, even if they are being produced in large quantities. The senior BMW exec notes that cobalt, in particular, would probably keep battery prices high, since it is a crucial ingredient of lithium-ion battery cells. That said, Frölich stated that BMW is nonetheless working to secure low prices for cobalt until 2030.

“When everybody wants to have cobalt, the prices of cobalt will not go down, they will go up. So, it’s a nightmare that an electrified vehicle will cost the same as a combustion-engined car,” he said.

While Klaus Frölich’s latest remarks could easily be dismissed as criticism from an electric car skeptic, the executive is anything but an EV naysayer. Over the years, Frölich has played a key part in the development of BMW’s green vehicles like the i3 and the faster, more attractive i8. Just last year, Frölich spoke during BMW’s 2017 Tech Workshops, where he discussed the German legacy automaker’s plans for an electrified future, at one point even noting that “electro-mobility is the new normal” for the carmaker. 

In a way, Frölich’s recent statements might be coming from firsthand experience. BMW, after all, is currently starting to adopt a Tesla-like approach in the development of its vehicles’ battery cells. During the unveiling of the iNEXT concept vehicle, BMW announced that it had developed its own battery cells, which, in turn, will be utilized by its upcoming electric cars and hybrid vehicles. BMW has partnered with Chinese battery maker CATL to manufacture its cells.

BMW’s adoption of an in-house approach to battery cell design and production was likely pushed by German Chancellor Angela Merkel’s initiatives earlier this year. Back in March 2018, Merkel’s government took particular notice on German automakers such as Daimler, BMW, and Volkswagen and their dependence on Asian companies for the battery needs of their electric cars. Addressing the carmakers last June, Merkel urged the legacy automakers to start catching up. Considering Frölich’s recent statements, though, BMW might be learning that battery technology is not very easy to master.

Tesla, for its part, continues to refine its battery tech. The electric car maker’s batteries have used less cobalt over the years, and Elon Musk has announced on Twitter that the company is aiming to use no cobalt at all in the future. During the 2018 Annual Shareholder Meeting, Musk further mentioned that Tesla is closing in on a cost of $100 per kWh at the pack level.

“We think at the cell level probably we can do better than $100/kWh maybe later this year depending upon stable commodity prices. With further improvements to the cell chemistry, the production process, and more vertical integration on the cell side, for example, integrating the production of cathode and anode materials at the Gigafactory, and improved design of the module and pack, we think long-term we can get below $100/kWh at the pack level,” he said.

Simon is a reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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