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Tesla’s ‘Roadrunner’ cell production facility is taking form ahead of Battery Day

(Credit: Living with Intent/YouTube)

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Tesla’s Battery Day is only a few weeks away, and as the electric vehicle community eagerly waits for the highly-anticipated event, the company’s pilot battery production line appears to be well on its way to being completed, and perhaps even ramped. This was hinted at by a recent drone flyover of Tesla’s building at Kato Road, located close to the company’s Fremont factory.  

Footage taken by a Tesla enthusiast who runs the Living with Intent channel on YouTube shows that the expansion of the Kato Road facility is well on its way. Based on the short video taken of the site, it appears that much work is being done inside the building, as hinted at by the massive amount of materials that are seemingly waiting to be taken inside the facility. The extra floor that Tesla has been constructing is also showing progress since it was initially photographed early last month. 

Tesla is a disruptive company that moves fast, and thus, sightings of facilities with ongoing improvements are not really new. However, the Kato Road building is quite unique in the way that it is expected to house the pilot line for Tesla’s own battery production system. Elon Musk has been pretty open about his enthusiasm for Battery Day, stating that the event will likely blow people’s minds. At the same time, the CEO also suggested that the event will include a tour of Tesla’s in-house battery cell production setup. 

This cell production system is the first of its kind, as Tesla has partnered with other battery firms in the past. Panasonic is a key partner in Gigafactory Nevada, while LG Chem and CATL are partners for Gigafactory Shanghai. But while Tesla reportedly continues to work with its partners to make better batteries, the company is also hard at work developing its own cell production capabilities. This was hinted at during the 2019 Annual Shareholder Meeting, when company executives described the effort as a step towards Tesla becoming the master of its own “destiny.” 

Filings to the City of Fremont suggest that Tesla’s Kato Road facilities will be utilized for the “Roadrunner” project, which refers to the company’s own custom battery cell production line. Tesla’s “Roadrunner” cells have not been discussed in depth by the company yet, but speculations and reports suggest that the batteries are next-generation lithium-ion cells that are capable of lasting a million miles. Such batteries could make a big difference for Tesla’s flagship products like the Plaid Model S and the Megapack. 

Once completed, the Kato Road facility is expected to house about 45 research and development employees and up to 425 manufacturing workers that are spread through several shifts from Monday to Friday. This may allow the pilot cell production line to produce enough batteries for low-volume vehicles, perhaps like the Plaid Model S and the new Roadster. Tesla has since opened a number of job openings related to cell manufacturing that are seemingly for the Kato Road location as well. Among these job listings are Cell Engineers, Production Process Engineers, and Controls Engineers, all of which were listed as based in Fremont, California. 

Watch a recent footage of Tesla’s “Roadrunner” site in the video below.

H/T JPR007.

Simon is a reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday.

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Armored Tesla Cybertruck “War Machine” debuts at Defense Expo 2025

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Photo: Unplugged Performance

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Tesla Megapacks chosen for 548 MWh energy storage project in Japan

Tesla plans to supply over 100 Megapack units to support a large stationary storage project in Japan, making it one of the country’s largest energy storage facilities.

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Credit: Tesla

Tesla’s Megapack grid-scale batteries have been selected to back an energy storage project in Japan, coming as the latest of the company’s continued deployment of the hardware.

As detailed in a report from Nikkei this week, Tesla plans to supply 142 Megapack units to support a 548 MWh storage project in Japan, set to become one of the country’s largest energy storage facilities. The project is being overseen by financial firm Orix, and it will be located at a facility Maibara in central Japan’s Shiga prefecture, and it aims to come online in early 2027.

The deal is just the latest of several Megapack deployments over the past few years, as the company continues to ramp production of the units. Tesla currently produces the Megapack at a facility in Lathrop, California, though the company also recently completed construction on its second so-called “Megafactory” in Shanghai China and is expected to begin production in the coming weeks.

READ MORE ON TESLA MEGAPACKS: Tesla Megapacks help power battery supplier Panasonic’s Kyoto test site

Tesla’s production of the Megapack has been ramping up at the Lathrop facility since initially opening in 2022, and both this site and the Shanghai Megafactory are aiming to eventually reach a volume production of 10,000 Megapack units per year. The company surpassed its 10,000th Megapack unit produced at Lathrop in November.

During Tesla’s Q4 earnings call last week, CEO Elon Musk also said that the company is looking to construct a third Megafactory, though he did not disclose where.

Last year, Tesla Energy also had record deployments of its Megapack and Powerwall home batteries with a total of 31.4 GWh of energy products deployed for a 114-percent increase from 2023.

Other recently deployed or announced Megapack projects include a massive 600 MW/1,600 MWh facility in Melbourne, a 75 MW/300 MWh energy storage site in Belgium, and a 228 MW/912 MWh storage project in Chile, along with many others still.

What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Tesla highlights the Megapack site replacing Hawaii’s last coal plant

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Elon Musk responds to Ontario canceling $100M Starlink deal amid tariff drama

Ontario Premier Doug Ford said, opens new tab on February 3 that he was “ripping up” his province’s CA$100 million agreement with Starlink in response to the U.S. imposing tariffs on Canadian goods.

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NORAD and USNORTHCOM Public Affairs, Public domain, via Wikimedia Commons

Elon Musk company SpaceX is set to lose a $100 million deal with the Canadian province of Ontario following a response to the Trump administration’s decision to apply 25 percent tariffs to the country.

Starlink, a satellite-based internet service launched by the Musk entity SpaceX, will lose a $100 million deal it had with Ontario, Premier Doug Ford announced today.

Ford said on X today that Ontario is banning American companies from provincial contracts:

“We’ll be ripping up the province’s contract with Starlink. Ontario won’t do business with people hellbent on destroying our economy. Canada didn’t start this fight with the U.S., but you better believe we’re ready to win it.”

It is a blow to the citizens of the province more than anything, as the Starlink internet constellation has provided people in rural areas across the globe stable and reliable access for several years.

Musk responded in simple terms, stating, “Oh well.”

It seems Musk is less than enthused about the fact that Starlink is being eliminated from the province, but it does not seem like all that big of a blow either.

As previously mentioned, this impacts citizens more than Starlink itself, which has established itself as a main player in reliable internet access. Starlink has signed several contracts with various airlines and maritime companies.

It is also expanding to new territories across the globe on an almost daily basis.

With Mexico already working to avoid the tariff situation with the United States, it will be interesting to see if Canada does the same.

The two have shared a pleasant relationship, but President Trump is putting his foot down in terms of what comes across the border, which could impact Americans in the short term.

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