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SpaceX recycles Falcon Heavy’s commercial launch debut to Thurs – here’s why

The first Falcon Heavy Block 5 rocket prepares for its inaugural launch from Pad 39A, April 10th. (Pauline Acalin)

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6 years ago

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SpaceX has scrubbed the first attempted launch of Falcon Heavy Flight 2 due to high upper-level winds deemed too much of a risk to mission success. Thursday, April 11th’s recycled launch window is identical to Wednesday’s, stretching from 6:35pm-8:31pm ET (22:35-00:31 UTC).

According to SpaceX, both the Falcon Heavy Block 5 rocket and its Arabsat 6A satellite payload are in good health and would have been ready to launch on April 10th if the weather had been slightly more cooperative. While seemingly innocuous, something as basic as wind currents can risk the partial or total failure of rockets even as large as Falcon Heavy, The intricacy and stress-optimized nature of Falcon Heavy’s three interlinked boosters make the rocket particularly susceptible to off-nominal aerodynamic stresses, constantly performing a sort of balancing act to keep those boosters flying in a sort of formation at extreme speeds.

While rockets are also susceptible to extreme ground-level wind conditions, upper-level wind violations are far more common, particularly for SpaceX’s Falcon family. Falcon 9 and Heavy are uniquely at the mercy of these conditions due to a fineness ratio (height vs. width) unprecedented at their level of performance. In fact, Falcon boosters are so long, skinny, and mass-optimized that SpaceX actually pressurizes them with nitrogen during extended/unsupported periods in a horizontal orientation. In simpler terms, held near its extremities, Falcon first stages can actually damage themselves under their own weight by bending somewhere in the middle.

Past a certain point, this bending is highly undesirable. The walls of Falcon 9’s lithium-aluminum alloy propellant tanks – also doubling as part of the rocket’s load-bearing structure – are approximately 0.2 in (5mm) thick, around 40% thinner than an iPhone X. Weighing approximately 25,000 kg (55,000 lb) empty yet 550,000 kg (1,210,000 lb) when full of fuel, Falcon 9 is thus a bit like a rolled sheet of printer paper balancing under a textbook while accelerating at several Gs.

The problem is that Earth’s atmosphere is heavily stratified: there are many different horizontal layers of air that can end up moving in very different directions at very different speeds. Imagine for a second that you’re sprinting along a sidewalk but each sidewalk section is actually a treadmill moving slightly left or right. Running along at full speed, you abruptly hit several sections that are rapidly moving, say, right. Bad times are had. For Falcon Heavy (or 9), running into high upper-level winds is much less exaggerated but still ends up having the same effect: the rocket, like the runner, loses control authority and ends up a fair bit more sideways than intended. When rockets find themselves tilting more than a few degrees off of their vector, they start to bend and flex a lot. When rockets more than minutely bend and flex, they have a tendency to crumple and warp to the point that they will literally break into pieces a bit like a partially cooked spaghetti noodle.

A spectacular panorama of Falcon Heavy Flight 2 prior to lifting horizontal for an April 10th launch attempt. (Pauline Acalin)
Falcon Heavy was lifted vertical by the transporter/erector while photographers were setting up remote cameras. (Pauline Acalin)

Those same forces act on Falcon Heavy quite a bit differently than they do on a single Falcon 9, but the principle remains the same: sideways booster = bad news. The wind wins this round but SpaceX will be ready for another attempt today. Likely a strategic choice, Wednesday’s launch attempt was called off just shy of 20 minutes before propellant loading began, dramatically simplifying the process of turning Falcon Heavy around for another launch attempt.

Tune in later today for another exciting day of Falcon Heavy photos and prelaunch operations as photographers – including Teslarati’s Pauline Acalin and Tom Cross – return to Pad 39A to replace camera batteries and generally ogle an elegant rocket.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX and Elon Musk explain potential reasons for Starship loss

Published

2 months ago

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January 17, 2025

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Credit: SpaceX

SpaceX and its CEO Elon Musk are starting to shed some light on the potential reasoning for the loss of Starship yesterday, which was lost after a successful launch and catch of the lower-stage booster.

Starship was lost during its ascension, and debris rained down over the Caribbean less than an hour after SpaceX lost all communication with the spacecraft.

A few hours after the launch was over, SpaceX started to shed some light after looking at preliminary data that the rocket left behind.

The company said that a fire developed in the aft section of Starship:

“Following stage separation, the Starship upper stage successfully lit all six Raptor engines and performed its ascent burn to space. Prior to the burn’s completion, telemetry was lost with the vehicle after approximately eight and a half minutes of flight. Initial data indicates a fire developed in the aft section of the ship, leading to a rapid unscheduled disassembly with debris falling into the Atlantic Ocean within the predefined hazard areas.”

Additionally, Musk said that there was some sort of oxygen or fuel leak in the cavity above the ship engine firewall.

The leak was evidently large enough to build more pressure than the vent was able to handle:

Some also seemed to recognize evidence of fires throughout the flight of Starship, which is obviously an anomaly:

There will be more information regarding the loss of Starship in the coming days and weeks, but Musk already believes that a bit of fire suppression and more volume in the cavity above the ship engine firewall could fix the issue.

“Nothing so far suggests pushing next launch past next month,” he said, so Flight 8 could happen sometime in February.

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Please email me with questions and comments at joey@teslarati.com. I’d love to chat! You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

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SpaceX completes second catch of lower stage, but loses Starship

Published

2 months ago

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January 16, 2025

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Credit: SpaceX

SpaceX completed its seventh launch of Starship on Thursday, accomplishing a clean liftoff and catch of the first-stage booster. However, the upper stage was lost after its ascent.

The launch took place just a few minutes after 5 p.m. on the East Coast, as the first attempts at getting Starship in the air for the seventh time were delayed by weather both last week and this week.

Conditions were favorable on Thursday as SpaceX looked to follow up a successful campaign by Blue Origin, Jeff Bezos’s company, earlier today.

SpaceX went into the seventh Starship launch with plans for a catch attempt of the first-stage booster, something it attempted and completed during the fifth test launch last year. It decided to skip a catch attempt with the sixth test flight as conditions were not aligned.

For now, SpaceX is extremely selective as to when it attempts catches.

However, it was successful during this attempt, its second completed catch:

This flight differed from previous launches as SpaceX rolled out several improvements to the rocket and the processes as it featured plans to do a Starlink deployment simulation and had various adjustments to flap placement and avionics.

These plans were disrupted by the fact that SpaceX lost all communications with Starship about ten minutes into the flight, which the aerospace company confirmed was a result of losing the spacecraft sometime during its ascent.

Although the catch was successful, the loss of the actual rocket seemed to be a huge damper on the entire event. SpaceX confirmed several minutes after the loss of communications that the rocket was destroyed and was lost.

It was its first failure since the second Starship launch in November 2023. SpaceX had no answers for why the rocket was destroyed and lost.

We will keep you updated in the coming days.

Need accessories for your Tesla? Check out the Teslarati Marketplace:

Please email me with questions and comments at joey@teslarati.com. I’d love to chat! You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

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SpaceX confirms next Starship launch target – Here’s when it will take off

Published

2 months ago

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January 9, 2025

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spacex starship upper stage catch
Credit: Elon Musk | X

SpaceX has confirmed a new target date for the seventh Starship test launch after weather in Texas delayed the first scheduled date for “three or four days.”

The company is now targeting the launch for Monday, January 13, at 4 p.m. CST or 5 p.m. EST. The launch date is not set in stone as any variety of delays could impact this, but SpaceX hopes to finally take off after a delay that pushed it back from January 10.

What’s new with this Starship launch

With this being the seventh test launch of Starship, there are several things that the company will change and hope to accomplish. All of these launches are done in preparation for eventually taking flight to Mars, something that will happen next year, according to CEO Elon Musk.

First, SpaceX is rolling out a next-generation ship with “significant upgrades.” Forward flaps have been made smaller and are repositioned away from the heat shield, which will “reduce their exposure to reentry heating.”

SpaceX eyes 25 annual Starship launches starting next year

There is also a 25 percent increase in propellant volume, a new fuel feedline system for the Raptor vacuum engines, and a better-than-ever propulsion avionics module that will control the valves and reading sensors.

Avionics, as a whole, underwent a redesign and now have more capability and redundancy for missions as they become more complex.

Starlink test

SpaceX is also planning to deploy 10 Starlink simulators that are similar in size and weight to the next-generation Starlink satellites:

“While in space, Starship will deploy 10 Starlink simulators, similar in size and weight to next-generation Starlink satellites as the first exercise of a satellite deploy mission. The Starlink simulators will be on the same suborbital trajectory as Starship, with splashdown targeted in the Indian Ocean. A relight of a single Raptor engine while in space is also planned.”

Ship return and catch

There will be several experiments that have to do with returning Starship and various catch scenarios and sequences. One of which will see “a significant number of tiles be removed to stress-test vulnerable areas across the vehicle.”

The ship’s reentry profile was also intentionally designed to test the structural limits of the flaps while at the point of maximum dynamic pressure during reentry.

Currently, SpaceX did not detail whether it would attempt another catch during this test launch. These are usually game-time decisions.

Need accessories for your Tesla? Check out the Teslarati Marketplace:

Please email me with questions and comments at joey@teslarati.com. I’d love to chat! You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

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